{"id":836,"date":"2025-06-26T04:17:11","date_gmt":"2025-06-26T04:17:11","guid":{"rendered":"https:\/\/amidef-ri.com\/?page_id=836"},"modified":"2026-07-01T07:17:31","modified_gmt":"2026-07-01T07:17:31","slug":"design-perakitan-dan-pemasangan-mixing-production-sistem","status":"publish","type":"page","link":"https:\/\/amidef-ri.com\/en\/design-perakitan-dan-pemasangan-mixing-production-sistem\/","title":{"rendered":"Design, Assembly, and Installation of Mixing Production Systems"},"content":{"rendered":"\t\t
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Nama Layanan :<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Design, Perakitan dan Pemasangan Mixing Production Sistem<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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1. Desain Mixing Production System<\/h2>

Tahap Analisis & Perencanaan<\/strong><\/h4>

  • Identifikasi kebutuhan produksi : jenis produk (liquid, semisolid, dll.), kapasitas batch, viskositas, dan homogenitas yang diinginkan.<\/p><\/li>

  • Standar regulasi : desain harus memenuhi CPOB, GMP, FDA, dan EU Guidelines<\/strong>.<\/p><\/li>

  • Integrasi proses : pencampuran, pemanasan, pendinginan, dan kontrol otomatisasi.<\/p><\/li><\/ul>

    Elemen Utama Desain<\/h4>

    1. Tangki Mixing<\/strong><\/p>

      • Material Stainless Steel SS316L dengan permukaan electropolished untuk mencegah kontaminasi.<\/p><\/li>

      • Desain Jacketed Tank untuk proses pemanasan\/pendinginan.<\/p><\/li>

      • Agitator\/Impeller sesuai kebutuhan (anchor, propeller, atau homogenizer).<\/p><\/li><\/ul><\/li>

      • Sistem Pipa & Valve<\/strong><\/p>

        • Jalur pipa dengan sanitary design, orbital welding, dan koneksi clamp.<\/p><\/li>

        • CIP\/SIP (Cleaning\/Sterilization In Place) untuk pembersihan otomatis.<\/p><\/li><\/ul><\/li>

        • Automasi & Instrumentasi<\/strong><\/p>

          • SCADA\/PLC untuk kontrol kecepatan mixing, suhu, dan waktu proses.<\/p><\/li>

          • Sensor suhu, tekanan, dan flow untuk pemantauan real-time.<\/p><\/li><\/ul><\/li>

          • Keamanan & Validasi<\/strong><\/p>

            • Sistem interlock untuk mencegah kesalahan operasi.<\/p><\/li>

            • Dokumentasi URS, DQ, IQ, OQ, PQ untuk validasi.<\/p><\/li><\/ul><\/li><\/ol>

              2. Perakitan Mixing System<\/h2>

              Persiapan & Fabrikasi<\/h4>

              • Pembuatan tangki sesuai desain di workshop: pemotongan, pengelasan, dan finishing permukaan.<\/p><\/li>

              • Fabrikasi rangka (skid) untuk memudahkan transportasi dan instalasi di lokasi.<\/p><\/li>

              • Pre-assembly pompa, pipa, dan valve di workshop sebelum dikirim ke site.<\/p><\/li><\/ul>

                Integrasi Automasi<\/strong><\/h4>

                • Pemasangan panel kontrol, PLC, dan HMI di workshop.<\/p><\/li>

                • Integrasi dengan sensor dan aktuator untuk memudahkan instalasi di site.<\/p><\/li><\/ul>

                  3. Pemasangan di Lokasi (Site Installation)<\/h2>

                  Instalasi Mekanikal<\/h4>

                  • Penempatan tangki mixing di area produksi sesuai layout.<\/p><\/li>

                  • Pemasangan pipa transfer produk, pipa CIP\/SIP, dan utility (uap, air dingin, udara tekan).<\/p><\/li><\/ul>

                    Instalasi Elektrikal & Instrumentasi<\/h4>

                    • Koneksi panel kontrol ke sensor, motor, dan aktuator.<\/p><\/li>

                    • Integrasi dengan SCADA\/BMS untuk pemantauan proses produksi.<\/p><\/li><\/ul>

                      Koneksi Utility<\/h4>

                      • Sambungan ke sumber air, uap, listrik, dan udara tekan.<\/p><\/li>

                      • Jalur drainase untuk pembuangan air pembersihan.<\/p><\/li><\/ul>

                        4. Uji Coba & Kualifikasi Sistem<\/h2>

                        • Installation Qualification (IQ):<\/strong> verifikasi pemasangan sesuai desain.<\/p><\/li>

                        • Operational Qualification (OQ):<\/strong> uji operasi mixing (kecepatan, suhu, tekanan).<\/p><\/li>

                        • Performance Qualification (PQ):<\/strong> uji proses produksi aktual untuk memastikan kualitas produk sesuai standar.<\/p><\/li>

                        • CIP\/SIP Validation:<\/strong> uji sistem pembersihan otomatis.<\/p><\/li><\/ul>

                          5. Standar & Regulasi<\/h2>

                          • CPOB\/GMP<\/strong> untuk fasilitas farmasi.<\/p><\/li>

                          • ASME BPE<\/strong> untuk desain pipa dan tangki sanitary.<\/p><\/li>

                          • ISO 9001 & ISO 13485<\/strong> untuk sistem manajemen mutu.<\/p><\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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                            Layanan Yang Diberikan :<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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                            \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tDESIGN\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

                            \n\t\t\t\t\t\tKami menciptakan fasilitas yang aman, efisien, dan memenuhi regulasi sebelum masuk ke tahap pembangunan dan operasional.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t

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                            \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tEXECUTION\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

                            \n\t\t\t\t\t\tMewujudkan desain menjadi fasilitas yang siap operasi dengan kualitas, keamanan, dan kepatuhan standar yang terjamin.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t

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                            \n\t\t\t\t\t\t\n\t\t\t\t\t\t\t PENDAMPINGAN BPOM\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

                            \n\t\t\t\t\t\tAgar fasilitas lulus inspeksi BPOM dengan lancar dan mendapatkan sertifikasi yang diperlukan untuk beroperasi.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t

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                            <\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

                            Nama Layanan : Design, Perakitan dan Pemasangan Mixing Production Sistem 1. Desain Mixing Production System Tahap Analisis & Perencanaan Identifikasi […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"site-sidebar-layout":"no-sidebar","site-content-layout":"","ast-site-content-layout":"full-width-container","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"disabled","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"class_list":["post-836","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/amidef-ri.com\/en\/wp-json\/wp\/v2\/pages\/836","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/amidef-ri.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/amidef-ri.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/amidef-ri.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/amidef-ri.com\/en\/wp-json\/wp\/v2\/comments?post=836"}],"version-history":[{"count":3,"href":"https:\/\/amidef-ri.com\/en\/wp-json\/wp\/v2\/pages\/836\/revisions"}],"predecessor-version":[{"id":7767,"href":"https:\/\/amidef-ri.com\/en\/wp-json\/wp\/v2\/pages\/836\/revisions\/7767"}],"wp:attachment":[{"href":"https:\/\/amidef-ri.com\/en\/wp-json\/wp\/v2\/media?parent=836"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}